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Casting process

The casting process

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1. The pattern is placed on the floor to start the sand moulding process

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2. The sand in mixed with sodium silicate and placed around the bottom edge to create a joint line

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3. Iron boxes are placed around the pattern and the sand is compacted around

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4. The top box is placed with the spaces for the runner and rises then the sand is filled to the top

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5. Using a crane the mould is lifted and turned to revel the underside

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6. More iron boxes are placed and sand is to be placed and filled

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7. The mould is taken apart using a crane

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8. The sand mould is revealed with the shape of the pattern now in the sand

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9. The sand mould is revealed showing the negative mould pattern

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10. The sand mould is coated with graphite to protect the mould from the hat of the molten metal

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11. All the sides of the mould are coated

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12. The mould is carefully placed back together using the crane

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13. The mould starts to take the shape leaving the space for the metal to flow

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14. The top box is coated with graphite and the access holes where the metal will flow are cleaned

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15. The mould is closed and weighted to stop any movement during pouring

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16. The metal is taken from the furnace once molten, using a crane and ladle

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17. The molten metal is poured into the mould with great care

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